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Non-Fried Instant Noodle Production Line with New Technology

Classification:

Non-fried noodle production line

Product Introduction

Customization: Available
After-sales Service: 10 Years
Warranty: 1 Year

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Product Details

Non-fried instant cup noodle production line

The "non-frying" means that the noodles are dried by hot air. The fan equipped with the dryer has strong wind power, and the wind power is 5 times that of ordinary fans. The noodle blocks can be dried quickly in 30 minutes.
The hanging basket dryer is a new drying transmission mode developed by our company, which can allow the hot air to blow evenly on the surface of the noodle blocks. The wind and heat received by each noodle block are the same, and the water is discharged during the operation of the noodle block, to ensure the quality and taste of the noodles are consistent.

Efficient Energy-Saving

The use of advanced hot air circulation technology and thermal energy recovery systems enables the rapid drying of wet noodles to the desired moisture content. Additionally, these technologies significantly reduce energy consumption, thereby lowering production costs.

Quality Assurance

The production line is equipped with temperature and humidity sensors inside, which can monitor and control the drying environment in real-time to ensure that the wet noodles do not deform, discolor, or develop cracks during the drying process.

Different model of production line

Model	Production Capacity	Installation Capacity	Steam Consumption	*Workshop Requirements LWH(meter)*
800 type	350 pcs/min	180KW	2800kg/h	10086
700 type	300 pcs/min	150KW	2400kg/h	10086
600 type	250 pcs/min	120KW	2000kg/h	9066
500 type	208 pcs/min	100KW	1700kg/h	9066
400 type	167 pcs/min	80KW	1300kg/h	7066
300 type	125 pcs/min	60KW	1000kg/h	7056

Technical peremeters of 800 model production line

Production Capacity	350pcs/min, 70g
Noodle Cake Shape	Round Shape
Roller Width	800mm
Flour Mixing Time	About 15mins/time
Aging Time	About 15mins/time
Steam Consumption	2800kg/h
Steam Pressure	0.8Mpa
Drying Time	40mins
Equipment Dimention	About L85×W7×H5(M)
Workshop Requirement	About L100×W8×H6(M)
Electric Three Phase	380V 50hz
Delivery Time	90 Days
Warranty	1 Year
Total Power	About 180KW

Introduction of main equipments

Brine mixer

Function:
- Designed to prepare, cool and store brine solution.
Including:
- PipeDN40,pump(Shanghai Hongqiao)
- Valves
- Helical gear reducer(maintenance-free) Taiwan Liming)
- Transparent glass liquid level display(water supply within 12 meters).
Standard:
- 1200×1000 round shape, 1000L
Material:
- 304 stainless steel: tank, legs, hygienic infusion
and quick-change pipes,valves, pump body (parts in contact with salt water). - 316 stainless steel: shaft, blade, sleeve.

Dual-axis mixing machine

Function:
- The process of stirring flour and brine mixture in a certain proportion.
Including:
- Dual-axis,Bearing Nan'an
- Self-made steering box
- Helical gear reducer
- Cleaning roller discharge
- Manual and pneumatic opening and closing.(air pump not included)
Standard:
- Length2440mm
- Capacity:400kg(dry flour)
Material:
- 304Stainless steel: tank body,shaft and paddles, guard cover, upper cover. - -- Carbon steel: base (cover 304stainless steel), transmission parts and self-made box

Dough ripening conveyor

Function:
- The dough moves forward slowly with the conveyor belt in a static state and achieves ripening.
Including:
- Spiral crushing
- Conveyor belt
- Main and driven rollers belt rollers self-vertical anti-side leakage seal.
Standard:
- Conveying belt 10m,width:1000mm, thickness 3.5mm,tank body on the belt height 560mm.
Material:
- 304 stainless steel: crushing shaft teeth, side plates, upper cover, safe guard.
- 201 stainless steel: down-shelve legs, upper box bracket, supporting roller.
- Carbon steel: transmission parts, driving roller (rubbed), driven roller (nickel plated)
- Polymer: sealing plates on both sides.

Continuous Roller

Function:
- Rolling the flour to the specified thickness and cutting and corrugating the noodle sheet.
Including:
- The last two bear is Japanese NSK
- Hand-wheel with meters adjust the thickness of noodle sheet
- Photoelectric tracking compensate speed
- Strong magnet one group,2 square slitters, waving device two groups,noodle comb 4 pairs.
Standard:
- Roller size 800mm
- 8 group rollers,dough feeding by rod
Material:
- 304 stainless steel :guard cover,waving device,sealing plate
- Alloy roller,Nylon cover plate;Copper scratch knife
- Carbon steel:frame,driven parts,machine base(Outsourcing of 304 stainless steel), wall panel (galvanized),flange,slitter

Multi-layer Noodle Steamer

Function:
- Gelatinizing and cooking the wave-shaped noodles by heat steam.
Including:
- Stress reducing valve*1
- Internal and external mesh belt, chains, track
- Exhaust chimney(8×2)m
- Mesh brusher,steam pipe,valve
Standard:
- Length:11.8m
- 3 layer individual steam in,water sealing
Material:
- 316 Stainless steel inner mesh, gas ejector pipe
- Carbon steel: lifting device, reducer, valve, external pipeline.
- 304 stainless steel others
- Nylon: roller

Round noodle cutting machine

Function:
- Used to stretch and cut the steamed noodles quantitatively, and fall into the round box to shape and fry.
Including:
- Three times stretching
- Soaking and waterfall spray
- 0.5m³ mixing tank, pump, circulating water tank, water tray
- Sliding bucket, flip roll, separator, divider, floating noodle fall device
Standard:
- 5 rows divide 10 rows
- Cutting speed 60 cuts/min, one cut one pc
Material:
- 304 stainless steel: frame body, guard plate, mesh belt, chain, track, shaft, sprocket, sliding bucket, floating noodle fall device,
- Carbon steel: transmission parts, divider
- Nylon: net belt support roller.
- Polymer:divider.
- Alloy aluminum: flip roll

Dryer

Function:
- Used to dry the round-formed noodle at a hot air drying technology.
Including:
- fan 8sets, radiator 8sets,humidity discharge fan 1set,axial flow fan 6sets.
Standard:
- Total length 4+36+3m, drying tank length 36m,two zone,first zone 3 layers 18m, second zone 5 layers 18m,below two layer is cooling 9mins, drying time is about 38mins
Material:
- 304stainless steel:noodle box, inner up, inner bottom, inner door board, chimney, fan cover board
- Outer door plate and sealing board is carbon steel with spraying plastics; ---- Carbon steel: others.

Key words:

Layout

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